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Process Manufacturing

Be equipped with smart technology to run your cement business efficiently. Sapience Process Manufacturing for Cement Manufacturers can help you control your operations end-to-end—from raw material procurement to shipping. With best practices and functionalities built for the cement business, you can also ensure a hassle-free supply chain, and monitor your inventory in real-time to manage your raw material and fuel requirements. Our distribution management solution enables you to check stock availability and book orders through mobile devices, drastically shortening the order servicing cycle times. You can get real-time information about operations, sales, etc., and make well-informed and timely decisions. In short, you can ensure that your cement business is on track, always, and ready to serve your customers’ every need — further strengthening your business bonds, even as profitability soars.

Solve demand-supply puzzles

Raw material proximity and coal availability should no longer be a major concern for you, as you can plan and meet your raw material requirements efficiently through our supply chain solution. Developed based on years of experience in the cement business, Sapience Process Manufacturing enables you to make sure the right amount of raw material is available at the right place, at the right time.

  Negate raw material proximity issue by making long-term & short-term procurement plans.

  Take control of fuel supply using blanket purchase orders; firm up your fuel plan well in advance.

  Analyze fuel efficiency in terms of calorific value and market price in order to achieve optimal fuel mix.

  Synchronize your cement production with mining to meet your raw material requirements.

  Manage the performance of your captive mines, equipments and shifts effectively using our Ore Management module.

Never let the customer wait

Sapience Process Manufacturing you can ship customer orders on time, always. You can plan your shipment well ahead of time; help reduce wastages in packing; and increase revenue potential in many other ways, using the Process Control features.

  Follow-up pending orders closely with the order management system, execute customer orders within 24 hours and achieve customer satisfaction.

  Analyze freight and plan logistics effectively using shipment planning.

  In case of shortage of stock, transfer from depots and dealers using stock transfer process to deliver to customers on time.

  Process shipment documents efficiently using mass processing capabilities; improve shipment volumes.

Make the most of your assets

You can achieve the highest levels of capacity utilization using our plant maintenance solution, tailored to cement plants. You can implement best-in-class maintenance strategies to ensure better asset reliability and performance.

  Schedule and adhere to preventive maintenance schedules; reduce downtimes.

  Eliminate unplanned plant shutdown and extend asset life through routine maintenance.

  Get complete visibility of maintenance cost and budget, to optimize maintenance expenses.

Optimize power consumption

Sapience Process Manufacturing can help your power-intensive cement plants to optimize power consumption. Using plant setup and capacity configuration, coupled with real-time integration of equipments, you can have complete visibility over power consumption and reduce power wastage.

  Use power optimally and lower production overheads, using Sapience Process Control solution.

  Achieve consistency in operations and increase productivity.

  Increase generator utilization factor in captive power plants and reduce power consumption by monitoring operations in real-time.